What our customers are saying...

Great quality, great prices, great service. Couldn't ask for anything more!

Dani, Surrey

I've been buying from Challenge for years and they've never let me down.

Roger, London

Really great service and an extremely helpful team on the phone. Highly recommended.

Nikki, Kent

Great to hear such passion and excitement about a cardboard box! Keep up the great work.

Olly, Guildford

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Cardboard Boxes & Cartons

Our cardboard boxes and cartons are manufactured in-house at our productions facilties in East Sussex. Our state of the art machinery, highly skilled and focussed customer support team and designers, have enabled us to offer a range of boxes for all customers, sectors and requirements.

From standard cardboard boxes to bottle packs and thermal lined food packaging, to book mailers and postal boxes; our in-stock products are available for delivery in just a couple of days.

Furthermore, our cardboard box ranges are 100% recyclable, made from sustainably sourced materials (we are FSC Accredited!) giving your customers an easy open-box-experience and easy-to-discard product. With our new plastic-free range, you can purchase a fully recyclable box, packaging and even recyclable tape!

Explore our sections below to see our full range of stock cardboard boxes.

Standard Boxes

We have a wide range of corrugated cardboard boxes, single and double wall, available in white or brown. Sturdy, strong and durable, you can ensure your products are protected in transit.

We manufacture our corrugated boxes in a huge range of sizes and quantities with over 200 varieties in stock ready to post the next day. This enables you to benefit from our best prices, for small or medium quantities.

Capacity Mailers


Our eco-friendly capacity mailers are manufactured from 100% recyclable micro-flute, giving a high level of protection and premium user experience. Using our latest self-seal for secure closure and tear strip for opening our capacity mailers are truly frustration free. All our mailers are printed with water-based ink, made from FSC board and are 100% plastic free. We are proud to say our capacity mailers are an Ocean Friendly product and can even be composted at home once used. The innovative design of our capacity mailers allows them to be used in envelope form or utilize the capacity design giving you the perfect mailer for sending books, brochures, DVD’s and all other products, at capacity the box form ensures your products arrive in perfect condition. The perfect plastic free alternative to bubble lined mailers or bags, available in various sizes to suit all your needs.

Letter Box Boxes - Royal Mail

Our postal boxes are easy-to-use and boast a self-locking feature. They are manufactured onsite, from tough, lightweight corrugated cardboard. They are made up of a minimum of 75% recycled material and are 100% recyclable.

Supplied flatpacked, you can store these boxes easily and safely. They are easy to make up, and we do have printed options available.

Brown Postal Boxes

We have a nice collection of Royal Mail Pricing in Proportion (PIP) Boxes.

Each of these boxes are suitable for sending within the Royal Mail Large Letter pricing band. Each PIP box is made from full recycled single wall corrugated board, with an incorporated closing flap.

Our PIP boxes are delivered flat in packs making them an excellent solution for anyone wishing to post using Royal Mail.

White Postal Boxes

Our white postal boxes are manufactured from tough, lightweight corrugated board with an attractive mottled white exterior. These boxes have a self locking feature.

If you are looking to maximise your small parcel posting, please choose one of these boxes - our ASCDB60 or ASCDB61 boxes. These boxes are specified exactly to the maximum external dimensions of the Royal Mail small parcel wide and deep boxes.The small parcel box also includes a handy postal lock for greater security in transit.

Book Mailers

Book Mailers are great for packing a wide range of goods, not just books. A book mailer is simply a wrap around box made from a thin but strong fluted corrugated cardboard. Because they wrap around their contents, bookmailers have varying internal dimensions making them great for circumstances where the combination of shipped goods may change, or if you're looking for a cardboard box that consolidates your packaging use.

We have two types of bookmailer- Twister Mailers Packs and Book Mailer Wrap.

You can read more about the differences between each bookmailer type below.

Bottle Boxes & Packs

We provide strong and carefully crafted packaging that keeps glass bottles in-tact and safe during transit, so that they arrive at their destination as perfect as you sent them. Our range of packging including recyclable boxes and dividers for bottles, means we can cater for customer types whether your business is small and intimate or large with your own factory facilities.

Our bottle boxes are made from strong corrugated board along with strong and sturdy corrugated dividers. Delivered flat packed, and to assemble they just pop-open, ready for you to fill and then tape down ready to go.

Thermo Lined Packs TempGuard

Insulated paper liners that maintain product temperature from packaging to delivery. They are 100% recycled and recyclable thermo efficient liners designed to be an alternative to polystyrene lined boxes.

Flexibility allows thermal pads to conform to contents, which provides for the use of smaller external cartons thus reducing shipping costs. The Flexible liner pads are only 14mm thick and can maximise the internal space in your package.

The Liners absorb moisture reducing the condensation on products keeping food healthy and safe whilst in transit. For our Double Wall Boxes to fit use:

ASCW101010 - use Liner ASPTG250 Liner Qty 2 and Pad Qty1

ASCW121212 - use Liner ASPTG300 Liner Qty 2 and Pad Qty 1

ASCW141414 - use Liner ASPTG355 Liner Qty 2 and Pad Qty 1

Please note - 2 x Liners & 1 x Pad required to make a pack

BDC Boxes

Our Bulk Distribution Corrugated Cases (BDC cases) are perfect for distribution in the retail, catalogue, ecommerce and mail order industries. These are made from 100% recyclable, high quality single wall cardboard, delivered flat-packed and ready to assemble.

They come with black text on one side, clearly printed with space for the required information to be filled in.

Document Storage

A full range of archive & document storage boxes including shelving & transfer boxes. Available in a variety of sizes and styles, including one-piece archive boxes and foolscap sized archive storage boxes.

High quality, sturdy single wall premium archive boxes. 100% recyclable cardboard and heavy duty. We also have pre-printed options available, with labelling areas for easy identification of contents.

Big Boxes - Pallet Sizes

Strong & sturdy heavy duty boxes for heavy loads, Designed to fit on to standard pallet sizes. Ideal as a low cost alternative to pallet containers for exporting large and fragile items. Manufactured from Heavy 200KT BC Double Wall

Pallet Containers

We supply our pallet containers as three seperate pieces; a base, a collapsible sleeve and a lid. Our pallet containers are made to the dimensions of standard Europa or container pallets. The base comes nailed to the pallet.

A bottom tray mounted on a four way entry timber pallet, with a collapsible sleeve and cap to create a strong protective shipper for heavy items.

Telescopic Box & Lids

Ideal for packing & distributing many formats. Designed to suit most paper sizes from business cards to letterheads but can be used for many other products.